Some issues don’t present up in your General Tools Effectiveness dashboard—however they price you massive. That’s what a sauce and spice producer in Latin America realized when ergonomic accidents and insurance coverage premiums began piling up. Their reply? A quick, easy palletizing resolution constructed to ship ROI past simply labor financial savings.
Why automate?
The staff was going through greater than only a labor scarcity. Employees have been reporting again accidents from repetitive lifting, and insurance coverage prices had spiked. That’s when the venture supervisor obtained severe about change.
Their objectives have been clear:
Scale back office accidents
Decrease insurance coverage premiums
Enhance end-of-line productiveness
This wasn’t nearly boosting throughput—it was about protecting individuals protected and defending the underside line.
What made this an excellent match?
They checked out a number of choices—together with conventional system integrators. However after they in contrast set up time, usability, and long-term flexibility, a Robotiq Palletizing Resolution stood out.
✔️ Put in in a few days
✔️ Programmed by the in-house staff
✔️ Low upkeep, scalable setup
✔️ No vendor lock-in
Not like customized setups that require weeks to combine (and fixed calls to your integrator for adjustments), our resolution gave them full possession—with out complexity.
From Costa Rica to Colombia: scalable affect
The producer has two amenities—one in Costa Rica and one other in Colombia—with packing containers starting from 8 to 17 kg. Even in areas with decrease labor prices, the mathematics checked out. That’s as a result of ergonomic dangers don’t care about minimal wage, and insurance coverage corporations don’t both.
The ability in Costa Rica put in a PE20 system. In Colombia, they opted for a smaller payload. In each circumstances, the Robotiq Palletizing Resolution delivered fast wins—and sparked curiosity in increasing to extra strains.
Takeaways for different producers
Whether or not you are in Costa Rica or Kansas, the logic applies:
🔍 Ask the best questions.
Are you paying extra for insurance coverage? Shedding time to injury-related downtime? These “hidden” prices usually make or break the ROI.
🚀 Begin small.
One palletizer is all it takes to indicate the worth—and construct inner buy-in for extra.
🔧 Select an answer that places you in management.
Search for modular, open methods that your staff can adapt with out skilled assist.
And in case you’re operating a facility the place your staff is your best asset, you may discover that the enterprise case for automation is stronger than you assume. For in-depth insights on the toll handbook palletizing can tackle an organization and the way automation can alleviate these strains, obtain our Guide Palletizing Ergonomic Dangers e-book by trade skilled, Carla Silver.
