Labor shortages. Ergonomic danger. Turnover on the packaging line.
Sound acquainted? For a lot of producers, particularly within the meals and chemical sectors, these challenges are a every day actuality. However one Midwest-based producer of meals components lately confirmed that with the best associate, automation doesn’t need to be sophisticated, or costly.
The problem: Heavier merchandise, more durable work circumstances
This producer wanted to palletize buckets and baggage of their meals additive product. These heavy models wore out staff bodily and made staffing troublesome.
You actually don’t need somebody down on the finish of a line managing these heavy packages day in and time out.
Even with a robust native workforce, repetitive duties like this are laborious to fill and even more durable to retain. That’s why the corporate began exploring robotic palletizing options.
The answer: Scalable, pre-engineered robotics with PCC
Enter PCCa Wisconsin-based methods integrator with deep roots in robotics—and a robust understanding of each engineering and enterprise realities. PCC noticed a chance to simplify integration through the use of a pre-engineered robotic palletizing resolution powered by Robotiq and Common Robots (UR20 and UR30). The important thing benefits?
Minimal engineering time – much less time spent constructing from scratch
Decrease danger – confirmed {hardware} and software program that works out of the field
Preserved margins – integrators don’t have to soak up hours of customized design
This undertaking began with buckets utilizing the PE20 resolution, and the crew is already making ready a follow-up for bagged merchandise utilizing the upper payload AX30 mannequin.
Why PCC stands out
PCC isn’t simply an integrator; they’re a development associate. They don’t cease at set up. Right here’s what units them aside:
Broader capabilities: Past palletizing, they convey expertise basically robotics and methods integration, permitting clients to scale automation throughout processes.
Buyer-first mindset: By specializing in ROI and quick deployment, PCC helps producers transfer rapidly and confidently, irrespective of the financial local weather.
This explicit buyer was dropped at us by one in every of PCC’s present relationships. They’re an enormous fan of our product and so they actually put it on the market. That engagement makes an enormous distinction.
The enterprise impression: A one-year payback
On this case, the total system—together with the robotic, end-of-arm tooling, and conveyance—was estimated round $150,000. The return? A full payback in simply 12 months on two shifts.
Meaning in 12 months two and past, that very same funding begins paying itself again. Each month. As Robotiq CEO Samuel Bouchard says:
“Concentrate on what doesn’t change. Labor shortages aren’t going away. And heavy, repetitive work will all the time be laborious to employees. Automation is how you retain transferring.”
Remaining takeaway for producers
If you happen to’re scuffling with heavy packaging, or simply uninterested in recycling labor by roles nobody desires to remain in, it’s time to take a look at robotic palletizing.
And if you wish to hit the bottom working, partnering with an integrator like PCC could make all of the distinction. They know the tech, know the market, and most significantly, understand how that will help you win.
Attain out to see how automation might work in your line.
