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HomeTechnologyRoboticsHow one nut processor cracked the code on heavy payload palletizing

How one nut processor cracked the code on heavy payload palletizing


Each product launch has a primary. For the Robotiq AX30, that second got here when one of many world’s prime pistachio producers mentioned, “This can be a no-brainer.”

Trying again, it wasn’t only a win for a single venture. It was the primary proof level that our latest resolution was hitting precisely the place the market wanted it to.

Right here’s the way it all got here collectively.


The client: space-conscious, automation-ready, and in excessive demand

This wasn’t a first-time automation purchaser. The client is the second-largest pistachio producer on the earth, and so they have already got practically 200 robots working of their facility. They name their product “inexperienced gold,” and so they can’t sustain with the demand.

Their motivation for automating wasn’t simply labor or price. It was throughput. Each field they’ll ship quicker means extra income. And if you’re attempting to scale whereas managing area constraints and effectivity, footprint issues simply as a lot as efficiency.

That’s the place the AX30 got here in.

The problem: double the load, identical compact footprint

The job was to palletize 25-pound bins, not separately, however two at a time. That degree of throughput, with that payload, would have pushed our earlier programs to their limits. The AX30 opened the door.

Working with our native accomplice, we collected all the important thing inputs like field dimensions, pallet patterns, and peak. Our technical workforce ran simulations, validated the idea, and helped the client see precisely what the system might do of their atmosphere.

Their response? “If we are able to do that, it’s a no brainer.”

The differentiators: efficiency, footprint, and software program

The client had choices, together with bigger industrial robots. However three issues sealed the deal:

Efficiency
Twin-picking 25-pound bins isn’t straightforward, particularly when velocity and consistency are essential. The AX30, paired with Robotiq’s software program and vertical axis, delivered the efficiency wanted with out compromise.
Footprint
Regardless of having a big facility, the client is extraordinarily space-conscious. The AX30’s compact cell measurement takes up considerably much less area than a standard industrial robotic resolution, which was a serious deciding issue.
Ease of use
This buyer has deep automation experience. They’re used to programming advanced programs in-house. What impressed them most was that they didn’t need to. Robotiq’s intuitive software program made setup and configuration simple. That simplicity was one of many greatest differentiators.

Why this sale issues: the hole simply closed

Earlier than the AX30, there have been sure functions that had been simply out of attain. Heavier payloads, larger pallets, and demanding cycle occasions usually required industrial robots.

With this sale, we proved that these beforehand out-of-scope functions at the moment are absolutely addressable.

Which means:

Higher conversations with skilled clients
A stronger platform to help scalable standardization

Trying forward: standardization is the subsequent frontier

This win isn’t just a couple of single deployment. Many mid-market producers function a number of strains or a number of websites. They’re on the lookout for a single platform they’ll standardize on.

With Robotiq Palletizing Optionsclients can scale extra confidently utilizing the identical software program, the identical configuration instruments, and the identical operator expertise throughout the board.

This consistency is what turns one profitable set up right into a repeatable rollout.

My takeaways

Promoting the primary AX30 was a milestone. However what excites me extra is what it alerts. We now have an answer that pushes efficiency, protects footprint, and simplifies deployment in ways in which collaborative programs hadn’t earlier than.

This buyer didn’t simply purchase a robotic. They invested in efficiency, flexibility, and long-term scalability. And so they’re delivery extra inexperienced gold consequently.

Might you be the subsequent success story?

Discover out if Robotiq Palletizing Options can suit your manufacturing facility wants in a matter of minutes! Reply a sequence of questions and we’ll ship you a personalized simulation and report exhibiting precisely which resolution matches your manufacturing facility area and desires.

Robotiq Palletizing Fit Tool

Contact us to speak with an expert



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