Some automation initiatives are about pace. Others are about security. Now and again, you get each. That’s precisely what occurred at a bakery that just lately deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the chance, calculated the ROI, and made a good move shortly. Here’s what made this such an easy win.
From ergonomic pressure to a sensible funding
This buyer makes English muffins which are utilized in a well known quick meals breakfast sandwich. They don’t seem to be delivery to retail, however the quantity is excessive, and every little thing is tray packed. These trays usually are not heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in by means of one in every of our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though they’d not skilled a again damage but, they noticed the chance coming. Their objective was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made excellent sense
They initially thought-about shopping for one palletizer to serve two packaging traces. However once they ran by means of the format and product movement, they realized that switching between merchandise would require speedy pallet alternative. Any delays would danger shutting down their packaging line.
So that they selected to buy two palletizing cells as an alternative. Even with the elevated funding, their return on funding was nonetheless beneath 12 months. That made the choice even simpler.
Versatile tools that adapts to vary
Like many bakeries, this buyer expects adjustments in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 supplied the attain and adaptability they wanted, and Robotiq’s simulation instruments helped them verify that the system would match their area and meet their dealing with necessities.
They appreciated how simple it was to regulate the configuration if their product wants advanced. That adaptability was simply as vital because the efficiency itself.
Set up dealt with by a trusted associate
Their native integrator, a Robotiq Skilled Accomplice, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help package deal, we stayed accessible in case they wanted help.
Our objective is to assist clients succeed, whether or not by means of direct service or collaboration with trusted companions.
Two shifts, robust payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That type of schedule makes the fee justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Resolution sometimes pays for itself in beneath a 12 months.
While you add in time beyond regulation or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two amenities within the area. The primary one has room for as much as two extra palletizers. The second web site may have three or 4. Past that, they function different amenities beneath totally different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are an important match for palletizing automation
In case you have ever labored in a bakery, you recognize the trays. They’re giant, they stack excessive, and they’re arduous on the physique. Only one again damage might value greater than a whole palletizing system. Even earlier than accidents occur, the productiveness positive factors alone could make a powerful enterprise case.
Palletizing automation in bakeries is not only about pace. It’s about security, consistency, and preserving your individuals wholesome whereas preserving your traces operating.
Last ideas: begin sooner, save sooner
One factor I at all times inform clients is that this. In case you are nonetheless palletizing by hand, you’re already spending greater than you could. Day by day with out automation is a day you’re lacking out on financial savings and taking over pointless danger.
In case you are operating lengthy shifts, transferring heavy trays, or counting on a small workforce to maintain issues transferring, now could be the time to think about a wiser method.
Need to see if Robotiq Palletizing Options can suit your manufacturing unit wants? Reply a collection of questions to seek out out in a matter of minutes!
