In manufacturing, effectivity isn’t nearly maintaining—it’s about staying forward. One in all our clients, a packaging producer serving grocery and bakery industries, lately took a giant step ahead by upgrading their palletizing automation. Their journey provides nice insights for any producer seeking to scale intelligently.
From Customized to Normal: A Smarter Transfer
This firm had already dipped their toes into automation with a UR16-based {custom} palletizer. It labored, however they noticed the potential for extra—extra throughput, extra flexibility, and extra standardization. By upgrading to the UR20 with our PE20 answer, they unlocked new capabilities that made a giant distinction.
Their reasoning? The meals and beverage business evolves always, with packaging necessities shifting to satisfy client calls for. Their manufacturing group wanted automation that would adapt simply as rapidly. The UR20’s prolonged payload and attain allow them to deal with a greater diversity of SKUs, making their operations much more agile.
Past Labor Financial savings: The Actual ROI
Many firms justify automation by slicing labor prices, however on this case, the first driver was scalability. They already had automation; they simply wanted higher automation. The funding in a extra superior palletizer wasn’t nearly changing employees—it was about rising output, standardizing operations throughout a number of amenities, and making future rollouts simpler.
That’s a key lesson for producers: ROI isn’t nearly direct price financial savings—it’s about long-term agility.
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Standardization: The Secret to Scaling Up
A serious purpose for this buyer was to standardize their palletizing course of throughout a number of places. Their earlier setup labored, nevertheless it was a one-off answer. By selecting a standardized, productized system, they diminished complexity when deploying at new amenities.
This shift solves a standard drawback: experience bottlenecks. When automation is custom-built for a single website, enlargement turns into difficult as a result of the unique professional isn’t all the time there to assist new places. A standardized method makes onboarding and upkeep a lot smoother.
A Smarter Method to Automation Deployment
For firms rolling out automation throughout a number of websites, prioritization is essential. One in all our different clients took a sensible, phased method:
Begin with the simplest deployment – Decide the best software with the least changeover to get an early win.
Increase primarily based on learnings – As soon as the primary deployment succeeds, transfer to extra advanced traces.
Scale confidently – A step-by-step method reduces danger, optimizes funding, and builds momentum.
Surprising Wins
One shocking profit our buyer skilled? Elevated manufacturing effectivity. They initially noticed automation as a technique to scale back handbook work, however after implementation, they realized that they had been bottlenecked on the palletizing stage all alongside. Eradicating that bottleneck led to higher throughput throughout the board—an ROI enhance they hadn’t even anticipated.
Trying Forward
For producers contemplating automation, the important thing takeaways are clear:
Assume past labor financial savings. Take into account how automation can develop your capability and suppleness.
Standardization is your pal. A scalable answer simplifies deployment throughout a number of websites.
Take a phased method. Begin with the best purposes and construct from there.
And most significantly—don’t go it alone. Firms like Robotiq specialise in serving to producers navigate these selections, making certain that each step provides worth to the larger image.
Wish to make automation give you the results you want? Let’s discuss.
