Palletizing could appear easy—till you’re lifting 43-pound containers all day, stacking them six ft excessive, and struggling to seek out employees keen to tackle the grueling process. For one pizza dough producer, this bottleneck wasn’t simply slowing manufacturing—it was making staffing a relentless headache. The answer? Automation. See how Robotiq’s PE20 palletizer helped them overcome area constraints, scale back reliance on temp labor, and maintain manufacturing transferring.
The corporate
This explicit buyer has a singular focus: they make and distribute pizza dough. With only a handful of SKUs, their course of is streamlined—however not with out its challenges. Their dough balls are packed into containers and shipped to distributors serving eating places, retail, and meals service companies.
The problem: a job nobody needed
Palletizing would possibly seem easy, however for this producer, it turned a significant bottleneck. The containers weighed as much as 43 kilos every (20 kg), and stacks reached as much as six ft excessive (1.8m). The repetitive lifting and overhead work made it an extremely strenuous job—one which was virtually unattainable to employees.
The corporate relied closely on temp labor to fill their two 10-hour shifts, which got here at a excessive price and with fixed turnover. In some circumstances, manufacturing needed to decelerate simply to shift employees to cowl the palletizing process. It was clear: this job wanted automation.
Why Robotiq’s resolution was the right match (actually)
A number of elements made Robotiq’s palletizing resolution the fitting alternative:
Dealing with Heavy Containers – The corporate was initially contemplating a heavier-duty industrial robotic, however the timing was excellent: Common Robots had simply elevated the payload capability of the UR20 from 20 kg to 25 kg. This meant that as a substitute of going with a bigger system, they might deploy the compact and environment friendly PE20 cobot palletizer, which was more cost effective and higher fitted to their wants.
A Compact Footprint – House was tight. Conventional industrial palletizers have been removed from perfect because of their massive footprint. Robotiq’s resolution, with its versatile and compact design, was in a position to match into the client’s accessible area with simply inches to spare. With the assistance of Robotiq’s software crew, the setup was optimized to perform seamlessly inside these constraints.
Good Path Planning – In a cluttered atmosphere, motion issues. Robotiq’s software program permits customers to outline restricted zones, guaranteeing the robotic can function effectively even in shut quarters. This was vital in making the system work throughout the buyer’s workspace.
Recommendation for producers contemplating automation
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For those who suppose automation isn’t attainable to your facility, suppose once more. This buyer initially assumed their constraints—field weight, restricted area, and the character of their operation—would make robotic palletizing unattainable. However by bringing the problem to Robotiq, they discovered an answer tailor-made to their wants.
For any producer dealing with labor shortages, excessive turnover, or bodily demanding duties, the important thing takeaway is that this: don’t rule out automation earlier than exploring the chances. With the fitting expertise and the fitting crew, even the hardest challenges might be solved.
For those who’re battling an identical bottleneck, attain out. We’ll enable you to discover a method to make automation be just right for you.
