Musculoskeletal accidents don’t at all times present up on the manufacturing report—however they hit exhausting the place it hurts: your workforce, your margins, and your momentum.
Guide palletizing is likely one of the most bodily demanding duties on the manufacturing unit ground. It’s additionally probably the most missed on the subject of value. Positive, it appears easy—decide, place, repeat—however the true worth of this repetitive pressure goes far past a sore again and some misplaced workdays.
Right here’s why the true value of guide palletizing is way increased than you assume—and what to do about it.
What’s actually driving the associated fee?
When a employee will get injured whereas palletizing, the plain bills comply with: medical therapy, employees’ comp, perhaps even authorized charges. These are your direct prices—they usually’re steep. In accordance with the Nationwide Security Council, the typical decrease again harm prices over $39,000 in medical and indemnity bills.
However the oblique prices? They’re typically 2–5x increased.
Suppose turnover, coaching a temp, manufacturing delays, extra time for replacements, decrease morale, missed deadlines… All of it provides up. One pressure harm can imply your organization must generate over $2 million in further gross sales simply to get better the associated fee.
And if that doesn’t sting sufficient—your premiums go up subsequent 12 months.
The value of inaction
Right here’s the kicker: in nations just like the U.S., Canada, and throughout the EU, MSDs (musculoskeletal issues) account for as much as 30% of all office accidents. Most are tied on to guide dealing with—particularly palletizing.
What’s extra, many of those accidents don’t occur in a single day. They creep in over months of repeated lifts, awkward postures, and overexertion—till somebody all of the sudden can’t end their shift. The end result? A gradual drain on efficiency, morale, and profitability.
Automation isn’t a value—It’s a defend
Right here’s the place it will get fascinating: palletizing is likely one of the best duties to automate—and probably the most strategic locations to begin.
With a cobot palletizer, you:
Take away employees from injury-prone duties
Scale back insurance coverage premiums
Remove downtime from strain-related accidents
Defend your workforce and your productiveness
The ROI isn’t nearly labor financial savings anymore. It’s about danger prevention—and in as we speak’s market, that’s priceless.
From ache level to revenue middle
If you happen to’ve been holding off on automation as a result of it felt too complicated or pricey, begin by the true value of staying guide. The numbers don’t lie. And with fashionable cobot options that set up in only a few days, the limitations are decrease than ever.
Wish to get a clearer image? Strive the OSHA Security Pays Harm Estimator. See for your self how one harm may value greater than a completely put in robotic palletizer.
Backside line
Guide palletizing is hurting greater than your employees—it’s consuming away at what you are promoting.
Simply how a lot is guide palletizing costing what you are promoting? We may also help you discover out!
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